S a i m a c h

Automatic Tablet Coating Machine

  • Automatic Tablet Coating Machine is a result of our comprehensive understanding of the needs of our customers in the Pharmaceutical Industry, Food & other Industries, especially their ability to respond quickly to the demands of their markets and more importantly to produce high quality products, consistently.
  • Customers require their coating systems to be able to produce coated products within high quality standards and at the same time with high efficiency in terms of material usage and energy consumption.
  • That is why we are constantly innovating & enhancing our Automatic Tablet Coating Machine range of coating systems. All equipments are designed & manufactured keeping GMP as an integral specification.
  • Automatic Tablet Coating Machine is high efficiency/clean design/improved control
  • It is high efficiency, energy saving, safe and clean equipment for film coating and sugar coating of tablets, pills, pellets and candies with aqueous, non-aqueous, non-enteric film coating and sugar coating.

Process:

  • The tablet to be coated make continuous complex orbital motion the close rotating drum under the action of modernize of baffles. During the motion coating medium automatically sprays according to the technological process and logical technological parameters.
  • At the same time hot filtered air supplied under the negative pressure.
  • The hot air penetrates through the tablets core layers and is discharged from the bottom of the layers, so that the coating medium sprayed on the surface of the tablet cores will dry quickly and consistently, thus forming a solid and smooth surface film on tablet.
  • The entire process is completed under the automatically by PLC controls with colour touch screen HMI interface

Optional Features:

  • CIP/WIP Systems
  • Pan Interchangeability (with trolley and parking racks up to 60”)
  • Steam & electric heat exchanger
  • Tablet charging by bin loader
  • Sugar Coating System
  • Exhaust Air Treatment System
  • Mass Flow Meter Based Spray Rate Control Systems

Features:

  • Inlet Air Handling Units (AHU)
  • Our range of high-quality air handling systems are an integral part of our Automatic Tablet Coating Machine. The control of temperature & humidity within the Automatic Tablet Coating Machine is critical to the performance of the machine and wie make sure that each AHU is designed for the application. Each unit is designed to meet the customer’s needs and these air handling systems can be configured to meet the most demanding environmental conditions.
  • Modular design to meet process requirements and space limitations
  • Dehumidification of inlet air using chilled water, brine or desiccant systems
  • Mist removal system is provided
  • Air heating system with a choice of energy sources such as steam or electrical energy
  • Filtration to the highest standards
  • Anti-Bearding Spray Nozzles
    With the new Anti-Bearding Nozzles, an excellent spray pattern is achieved without any beard formation. For the first time the distance between the bed & the spray nozzle is displayed on the HMI screen. The spray angle and distance are adjustable. The nozzles are easy to clean.
  • Changeable Pan System
    Now, you can exchange a pan in the equipment. This gives batch size flexibility in the same equipment. Investment is only required for a single piece of equipment. This feature is modular and can be supplied as an option.
  • Single Tablet Discharge
    The discharging system is designed & engineered to discharge a single tablet from the pan without manual intervention. The discharge system can be installed without any tools & is easy to remove from the pan after discharge.
  • Robust & Reliable Process Control
    With a high-tech PLC – HMI system is the heart of the equipment control center, all the process parameters are within very accurate control as well as accessible for operator to monitor as well as record. Exhaustive controls are provided for utilities as well.

Technical Specifications

MODEL SAC - 24 SAC - 36 SAC - 48 SAC - 60 SAC - 66
Pan Diameter – Inch (mm) 24 (600) 36 (920) 48 (1220) 60 (1525) 66 (1675)
Brim Volume (Liter) 25 105 212 630 1000
Working Capacity - (Kg) 5 to 20* 20 to 55* 70 to 150* 120 to 300* 180 to 400*
Pan mouth diameter (mm) 250 380 400 520 520
Pan Speed (RPM) 2 to 15 1 to 24 1 to 16 1 to 10 1 to 10
Main Motor (Hp) 1 2 3 5 7.5
Inlet Blower Motor (Hp) 1.5 1.5 5 10 10
Inlet Air CFM 750 CMH @200 WC 1400 CMH @200 WC 3000 CMH @200 WC 6000 CMH @200 WC 2000 m3/Hr @200 WC
Exhaust Blower Motor (Hp) 7.5 10 20 40 20
Air Flow Outlet CFM 750 CMH @900 WC 1400 CMH @900 WC 3000 CMH @900 WC 6000 CMH @900 WC 2500 @900 WC
Spraying Nozzle 1 2 3 4 4
Spray Rate (gm/minute) - - 50 to 130 50 to 130 50 to 130
Peristaltic Pump Motor (Hp) 0.25 1.0 1.0 1.0 1.0
Peristaltic Pump Speed (RPM) 1 to 99 1 to 99 1 to 100 1 to 100 1 to 100
Solution Preparation tank (Liter) 25 (0.25hp) 50 (1 hp) 100 (1 hp) 150 (1.5hp) 150 (1.5hp)
CIP Pump Motor (Hp) 1 1 2 2 2
Steam consumption Kg/Hour @4 bar 32 70 150 350 292
Compressed air CFM @6 bar 10 10 60 90 110
Wet Scrubber Pump Motor (Hp/RPM) 1 / 2880 2 / 2880 2 / 2880 2 / 2880 2 / 2880
Automizing Purging Air (CFM) 20 40 - - -
Automizing Purging Air Pressure (Kg/Cm2) 2.0 to 6.0 2.0 to 6.0 2.0 to 6.0 2.0 to 6.0 -2.0 to 6.0
Chilled Water @3 bar Pr. & 5°CHW Inlet temperature 10 USGPM 12 USGPM 50 USGPM 85 USGPM 85 USGPM

Equipment parameters are indicative and subject to change as per requirements. Units in mm and shown as a reference only

* Depending upon the characteristic of material and shape & size of tablets. | Due to continuous development in design and improvement, the Specifications described in this offer are subject to modification change without prior notice.

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